Cargill Plant Superintendent in Port Klang, Malaysia

Plant Superintendent

Cargill provides food, agriculture, financial and industrial products and services to the world. Together with farmers, customers, governments and communities, we help people thrive by applying our insights and over 150 years of experience. We have 150,000 employees in 70 countries who are committed to feeding the world in a responsible way, reducing environmental impact and improving the communities where we live and work.

Description

Position Purpose

Strategic operational oversightfor all production/operating processesfor a more complex plant and/or multiple plants with a moderate level of complexity. Ensures areas of responsibilities meet BU/Plant standards for safety, quality, operational effectiveness and financial performance.

Principal Accountabilities

PRODUCTION SAFETY

  • Leadsemployee and food/feed safety program standards and goals for a more complex plant and/or multiple plants. Accountable for all internal/external operating/regulatory procedures on employee safety and food/feed safety including strategic and tactical execution in alignment with Corporate Environment, Health and Safety (EHS) and Food Safety, Quality and Regulatory (FSQR)

  • Functions as well as government regulations.

  • Collaborates with EHS/FSQR experts to ensure the most effective risk mitigation plans and regulatory compliance strategies are inplace:

  • Health & Safety: champions a culture of zero injury and illness.

  • Environmental: Reduces and proactively avoids environmental impact and potential risk to the businesses.

  • Food Safety: Accountable for eliminating risks associated with products. Ensures HACCP/FDA requirements are met in all food and feed processes.

  • Oversees EHS/FSQR incident data to identify risks and to act on risk mitigation strategies (i.e. safety index, RIFR, food safety index, CFSRA and FDA audits).

  • Leads tactical and strategic initiatives representing the business with external/internal regulatory authorities. Has overall accountability for maintaining good rapport with the local community and regulatory agencies.

  • Builds and maintains community relations that align with Cargill’s corporate and business interests while addressing stakeholders/community needs. Represents Cargill in the local community serving as the primary spokesperson by directly responding to food safety, animal welfare and environmental affairs related topics.

PRODUCTION CUSTOMER QUALITY/RELIABILITY

  • Sets and deploys operational priorities for a more complex plant and/or multiple plants. Leads strategic and tactical operations/quality management deliverables to ensure customer and product/quality standards requirements are met within specifications.

  • Collaborates/partners with Logistics/Procurement/Sales/Supply Chain professionals to ensure availability of raw materials and ability to meet customer specifications and timelines. Ensures that customers are satisfied and that any inquiries, incidents and/or issues are resolved in a timely manner.

  • Develops and oversees implementation of performance metrics for capturing, monitoring and reporting on the effectiveness of corporate quality management activities and programs at the plant level.

  • Partners with internal/external stakeholders (i.e. customers, Engineering, FSQR, Sales, Technology) to define, adopt and monitor performance indicators to identify/measure quality performance in areas that impact the customers and recommend areas of improvement and innovation.

  • Champions and leverages technology innovation by developing strategic operational plans and by coordinating execution. Partners with BU leadership and with Technology/Engineering departments to identify emerging trends and translate into long-medium term operational goals. Ensures Cargill Intellectual Property (IP) materials, processes and knowledge are protected and maintained.

  • Develops/supports BU/Plant customer relationships by meeting businesses objectives and by understanding how operational performance impact internal/external customers.

PRODUCTION FINANCIAL PERFORMANCE / CAPITAL EFFECTIVENESS

  • Leads, directs and controls capital and operating budgets for a more complex plant and/or multiple plants to achieve medium-termoutlook financial performance objectives set by the business. Ensures and holds direct reports accountable for meeting and controlling operating expenses and established targets.

  • Manages manufacturing P&L budgets/metrics and understands how production expenditure/costs impacts businesses margins and pricing. Forecasts overall volume of orders and inventory turns/costs. Partners with procurement/sales departments to establish best sourcing/pricing practices.

  • Accountable for setting and managing base and non-base capital investments projects for a more complex plant and/or multiple plants. Partners with appropriate COEs (i.e. functional operations management, BU commercial/general managers, Engineering PDGs) to align medium/long-term businesses strategic goals in the development of plant capital investment strategies. Ensures capital projects objectives and scope are consistent with business strategy and technology strategy.

  • Builds reliability and process safety into capital projects. May directly implement, execute and deploy all base and non-base capital investments projects in accordance to pre-approved budgets and by using proper project management tools/practices (i.e. Project

  • Delivery Process, Portfolio Project Management, and build template).

PRODUCTION EFFICIENCY

  • Responsiblefor overseeing the overall operational management of a more complex plant and/or multiple plants. Implements operational efficiency improvements which may include, but are not limited to, standardization of plant information manufacturing systems, quality control, safety, production reliability excellence and maintenance, operators best practices, etc.

  • Responsible for aligning overall team resources, with direct coordination/support from Operations Managers/Production Supervisors, to execute against medium-long term strategies and for meeting medium-term outlook strategic operations goals in accordance with BU/plant objectives.

  • Enforces a culture that builds, operates and maintains plants that are operational sound, safe, and efficient. Champions and leverages leading operational practices and aggressively raise the performance of poor departments by monitoring key performance indicators (i.e. yield optimization, energy/water usage reductions, operator safety indexes, etc).

  • Leads Reliability Excellence processes across more complex plant and ensures the reliability culture is foundational to operations.

  • Enforces common reliability processes and metrics (focus on eliminating the root-cause of reliability problems, REPI deployments, etc) to achieve targeted results from continuous improvement practices, and validates the importance of Reliability Excellence through key successes (scorecard and metrics control, total cost of maintenance, total cost of ownership, monthly review of compliance audits, etc).

  • Collaborates with COEs to identify, deploy and leverage opportunities for continuous improvements applicable to the entire business/platform.

PEOPLE MANAGEMENT

  • Develops/supervises and provides coaching to Operations Managers/ Production Supervisors including coaching Cargill’s core values and guiding principles for a more complex plant.

  • Administers/oversees general workforce administration policies and programs in the areas of communications, staffing, training, evaluations, disciplinary actions and safety. Develops planning for future production workforce needs and participates in selection of employees.

  • Responsible for developing strong leaders and a more diverse workforce by seeking multiple approaches to source/attract diverse talent. Incorporates diversity in succession planning and job fulfillment.

  • Develops/Implements Plant/BU operational/reliability/safety training programs and monitors employee performance records on a monthly/ quarterly basis.

  • Accountable for medium-term outlook workforce planning and accountable for successful training and on boarding of new/transferred employees as well as workforce engagement, recognition, development and coaching.

Qualifications

Ed ucation :

  • Education : Bachelors or Masters Degree in Engineering

Preferred Education :

  • Bachelors or Masters Degree in Engineering (preferably chemical engineering, food science, oils and fats technology)

Minimum Requi r ed Qualifications

  • Knowledge of physical refining, alkali refining, hydrogenation, winterization of soft oils and tropical oils.

  • Working in Plant Environment for at least 25% of the time

  • Working with local government

  • Travel will be limited to around 10% of the time,

  • English Language Proficiency

  • Computer Software Proficiency (MS office, AutoCAD, MS Projects)

  • Strategic thinking and problem solving

  • People development Skills.

  • Managing government relations

  • Contractor Management Skills.

  • Working knowledge of Reliability Programs (such as TPM or equivalent)

  • Working knowledge of Quality Management Systems (such as FSSC 22000, ISO 9000, ISO 14000, ISO 22000)

  • Working knowledge on Manufacturing excellence ( stable ops, lean, 6 sigma, green belt, black belt )

P r efer r ed Qualifications

  • 12-15 Years of working experience in oils and fats industry ( in particular soft oils processing ) of which at least 5 years need to be in a plant manager role.

  • Managing at least 4-5 different production lines.

  • Experience of managing 2 or more automated packaging lines.

  • Experience of managing shortening and margarine operations.

  • Managing projects independently of capex >USD 20 M

  • Managing teams in excess of 100 employees and 50 contractors.

  • Managing relations with the local, provincial regulatory authorities related to plant operations.

Job Engineering

Primary Location Malaysia-10-Port Klang

Schedule Full-time

Job Type Standard

Shift Day Job

Req ID: POR00219